Wearing technology to travel to the stars: SpaceX chooses PT TEKNIK equipment for space suits

Wearing technology to travel to the stars: SpaceX chooses PT TEKNIK equipment for space suits

Recently, Musk sent four more “private” astronauts into space. According to statistics, this flight is the 301st launch mission carried out by SpaceX, a space exploration technology company, and the 12th manned flight of SpaceX (the first was in 2020).

The starry sky is vast and endless to explore. Textile technology provides aerospace with new, high-quality functional aerospace materials, and aerospace technology is also developing and progressing. SpaceX has created a new era of private companies sending astronauts into space, and Musk’s new generation of SpaceX special spacesuits have been launched, triggering a revolution in space technology.

This space suit adopts a black and white splicing design, which is full of technology. The black part is made of polyamide fiber, which is not only elastic but also adaptable to various body movements. The white part is made of reinforced glass fiber, which has excellent high temperature and acid and alkali resistance, and can protect the safety of astronauts in extreme environments.The space suit has the functions of supplying oxygen and regulating body temperature. An interface on the thigh can be connected to the seat, connected to the life support system of the spacecraft, and delivers air and electricity. The helmet is customized through 3D printing technology to solve the problem of obstructed vision of fixed helmets in the past. It has an internal integrated valve sun visor retraction and locking mechanism, and is also equipped with a microphone. Each one is tailor-made for a specific astronaut.

The biggest feature of this space suit is its light weight. Compared with the old space suit, it is 30% lighter, weighing only about 20 kilograms. Of course, this is only a cabin space suit and cannot be worn for walking in space.

Musk mentioned that the next step will be to develop an extravehicular space suit that can walk around on the moon and on Mars. Ideally, this space suit will have high mobility and not be particularly expensive, allowing people to walk around comfortably. The important thing is to develop it and eventually mass-produce it.

The design of the SpaceX space suit looks like something out of a science fiction movie, futuristic but also practical. It is designed to keep astronauts alive in the event of a cabin depressurization and a lack of air.

To ensure the comfort of the space suit, SpaceX ordered a heated manikin from Denmark’s PT Teknik for space suit testing. Let’s take a look at the technological power behind the space suit.

Application of thermal manikins in the aerospace field

In space activities, space suits not only meet the corresponding special protection requirements, but also bring about complex heat transfer problems between the human body and the environment, which makes it particularly important to evaluate the thermal performance in the design and production of space suits. The warm manikin test system is an important means of studying the thermal dimension of clothing and the thermal sensation of the human body.

Space suits are special closed multifunctional clothing with artificial climate control systems, which can ensure the normal life activities and work ability of astronauts. In addition to protecting against various environmental factors in space, such as low pressure or vacuum hypoxia or oxygen deprivation, it should also maintain the thermal balance between the wearer and the external environment, so as to maintain the skin temperature and sweating rate at a level that does not cause discomfort, and keep the human body in a warm and comfortable state.

In space, you may encounter extreme weather, and the temperature difference may change from 160℃ to -180℃ in an instant. Whether the space suit can provide timely heating in extremely low temperatures is a huge risk for real-life experiments. The “warm mannequin” is responsible for this test. The warm mannequin has been used in foreign countries for a long time to test the insulation value of space suits.

PT Teknik, Denmark Thermal Manikin Test System

The PT Teknik heated manikin test system represented by Libao Technology has a lightweight fiberglass shell for the manikin’s body, which is durable and has strong aluminum joints for the neck, shoulders, elbows, hips and knees. Under various extreme test conditions, it can still ensure the structural precision and stability and durability of long-term tests.

The dummy is equipped with temperature sensors all over its body from head to toe. There are sensors on every surface of the model, which can sense external stimuli just like the nerves in the human body and feed back its sensations to the computer terminal to achieve comprehensive data collection.
PT TeknikSweating manikin
The surface coating of the mannequin is closest to the reflectivity of real human skin. The thermal radiation of the mannequin is 95% the same as that of a real person, and it can absorb the same proportion of long and short radiant heat as the human body.

In addition, the mannequin has up to 250 sweat pores on its body, and can “sweat” like a real person. Put a piece of clothing on it, blow air on it, or set the temperature for it, and it will automatically record the heat exchange energy between the body and the environment, thereby judging the thermal comfort and thermal sensation of the clothes. A respiratory system can also be added to simulate the air flow caused by breathing.

The physiological basis for the differences in thermoregulation between men and women is multifaceted, for example, women have a larger body surface area (allowing for greater heat loss through the skin), a different body composition, and a lower metabolic rate. PT Teknik also provides female thermal manikins for tailor-made space suits for female astronauts.The PT Teknik thermal manikin test system is used to simulate the metabolic energy, heat transfer and skin temperature of astronauts after putting on space suits, and evaluate the ability of space suits to protect the human body/life. It has important practical value and far-reaching significance for improving the thermal environment inside the space suit and improving the work efficiency of astronauts.

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